Description
The Prime HN Ternary 40,000mAh is the flagship of its series, delivering 148.0Wh in a 578g, 10.4mm design. It offers 29.8% more energy than comparable cells in the same footprint for minimal extra weight. With 1C charging (~60 minutes), 5C continuous, and 10C peak output, plus semi-solid construction and AI precision manufacturing, it combines maximum capacity with strong performance and safety.
- 280WH/KG — 148.0Wh, Flagship Energy of the Prime HN Ternary Series
The High Nickel Ternary semi-solid cathode stores 148.0Wh at 280WH/KG — the highest stored energy of any cell in the Prime HN Ternary 280WH/KG lineup. The next closest is the 30,000mAh at 111.0Wh in the 87×187mm footprint — 33.3% less energy. At 148.0Wh, this cell defines the maximum endurance ceiling of the Prime HN Ternary platform and represents the furthest point the 3.7V semi-solid high nickel ternary chemistry reaches in this product family.
- 29.8% More Energy Than the Volt HV Ternary 30,000mAh — 13g More Weight
The Volt HV Ternary 30,000mAh is the highest-capacity liquid-electrolyte cell in the 105×230mm footprint, storing 114.0Wh at ~216WH/KG in 565g. The Prime 40,000mAh stores 148.0Wh in 578g — 29.8% more energy for 13g of additional weight in the same footprint. Thirteen grams is within the measurement noise of most airframe weight budgets. The 34Wh energy difference translates directly into extended mission time on any platform where this footprint fits. For any drone currently running the Volt HV Ternary 30,000mAh that needs maximum endurance, the Prime 40,000mAh is the same-footprint upgrade that requires no frame modification and delivers nearly a third more flight energy for negligible weight addition.
- Flagship of the Prime HN Ternary Family — Maximum Across Every Metric
The 40,000mAh leads the Prime HN Ternary 280WH/KG family across every performance metric: highest capacity (40,000mAh), highest stored energy (148.0Wh), highest peak current (400A), and highest continuous output (200A). It is the cell against which every other Prime HN Ternary cell is a step down in capacity — the definitive maximum expression of what the 280WH/KG semi-solid platform delivers.
- New Footprint From the 30,000mAh — 105×230mm
The 40,000mAh moves from the 87×187mm footprint of the 30,000mAh to the 105×230mm format — the largest planar footprint in both the Volt and Prime series. This footprint step is the enabler of the 33.3% energy increase over the 30,000mAh. For platforms that can accommodate the 105×230mm bay, the 40,000mAh delivers 148.0Wh at 10.4mm thickness — 0.4mm thicker than the 105×230mm Volt HV Ternary 30,000mAh (10.0mm) while carrying 34Wh more energy.
- 33.3% More Energy Than the Prime HN Ternary 30,000mAh
Stepping up from the 30,000mAh adds 37.0Wh of stored energy (+33.3%) and increases peak burst from 300A to 400A (+33.3%) at the cost of 172g of additional weight and a footprint change from 87×187mm to 105×230mm. For operators already committed to the Prime HN Ternary chemistry who need the absolute maximum endurance the family can deliver and whose platform can accommodate the larger bay, the 40,000mAh is the unambiguous end point.
- Semi-Solid Construction at Maximum Energy — Most Critical Safety Tier
The Prime series uses advanced semi-solid electrolyte technology throughout its lineup. At the 148.0Wh energy level of the 40,000mAh, the safety advantage of semi-solid construction carries its greatest practical significance: a cell storing this much energy benefits most substantially from the reduced risk of liquid leakage and fire under damage or abnormal conditions. The semi-solid structure also maintains greater mechanical stability under the vibration and impact loads of sustained commercial drone operations at this maximum capacity, and more consistent internal geometry across the full service life of the cell.
- 10C Peak — 400A, Highest Output in the Prime HN Ternary Family
The Prime 40,000mAh delivers 400A peak burst and 200A continuous — the highest peak and continuous current outputs of any cell in the Prime HN Ternary 280WH/KG lineup. For endurance platforms requiring both sustained long-duration flight and the ability to handle peak motor demands on takeoff and payload lift, the 400A burst provides the headroom needed even at maximum all-up weights.
- 1C Charge — 40A Input, ~60 Min Full Charge
Standard 1C continuous charge delivers 40A input, fully charging the cell in approximately 60 minutes — consistent with all Prime HN Ternary cells from the 25,000mAh upward. The 40A charge current is the highest in the Prime HN Ternary family. For continuous field operations, three cells in rotation at 1C sustain uninterrupted deployment across extended windows.
- AI Vision Stacking
Fully automated production line with AI-guided vision stacking ensures precise internal layer alignment and structural integrity across the full 105×230mm footprint — the largest format in the lineup, where internal layer consistency across the full planar area is the most demanding manufacturing requirement in the entire Prime HN Ternary series.
Core Specifications
| Parameter | Value |
|---|---|
| Series | Prime |
| Product Type | High Rate Semi-Solid Battery Cell |
| Material System | 3.7V High Nickel Ternary — 280WH/KG |
| Nominal Voltage | 3.7V |
| Capacity | 40,000 mAh (40Ah) |
| Continuous Charge Rate | 1C (40A) |
| Continuous Discharge Rate | 5C (200A) |
| Peak Discharge Rate | 10C (400A) |
| Dimensions (W×L) | 105 × 230 mm |
| Thickness | 10.4 mm |
| Weight | 578g (±5%) — 549g to 607g |
| Cell Form Factor | Soft Pack / Pouch Cell |
| Cell Technology | Semi-Solid Electrolyte |
| Chemistry | High Nickel Ternary |
| Nominal Energy | 148.0 Wh |
| Energy Density | 280 WH/KG |
| Full Charge Time | ~60 min (at 1C) |
Prime 3.7V High Nickel Ternary 280WH/KG — Full Capacity Family
| Capacity | Dimensions (W×L) | Thickness | Weight | Energy | Cont. Discharge | Peak | Charge |
|---|---|---|---|---|---|---|---|
| 16,000 mAh | 72×170 mm | 7.8 mm | 215g | 59.2 Wh | 7C / 112A | 10C / 160A | 2C |
| 17,000 mAh | 72×170 mm | 8.2 mm | 225g | 62.9 Wh | 7C / 119A | 10C / 170A | 2C |
| 22,000 mAh | 72×170 mm | 10.3 mm | 294g | 81.4 Wh | 7C / 154A | 10C / 220A | 2C |
| 25,000 mAh | 105×230 mm | 6.7 mm | 374g | 92.5 Wh | 5C / 125A | 10C / 250A | 1C |
| 27,000 mAh | 87×187 mm | 9.8 mm | 365g | 99.9 Wh | 5C / 135A | 10C / 270A | 1C |
| 30,000 mAh | 87×187 mm | 10.8 mm | 406g | 111.0 Wh | 5C / 150A | 10C / 300A | 1C |
| 40,000 mAh ✅ | 105×230 mm | 10.4 mm | 578g | 148.0 Wh | 5C / 200A | 10C / 400A | 1C |
Why Choose the 40,000mAh
| Reason | Detail |
|---|---|
| Flagship of the Prime HN Ternary family | Highest capacity, energy, peak current, and continuous output across all seven cells |
| 29.8% more energy than Volt HV Ternary 30,000mAh — 13g more weight | 148.0Wh vs 114.0Wh in 578g vs 565g — same 105×230mm footprint |
| 33.3% more energy than Prime HN Ternary 30,000mAh | 111.0Wh → 148.0Wh — maximum endurance step in the family |
| 400A peak — highest in the Prime HN Ternary series | Maximum instantaneous output across the entire seven-cell lineup |
| Semi-solid at peak energy — most relevant safety tier | Lower leakage and fire risk is most significant at the 148.0Wh energy level |
| Maximum endurance ceiling of the 280WH/KG platform | No higher Prime HN Ternary capacity exists — the definitive flagship |
Same Footprint — All 105×230mm Cells Compared
| Prime HN Ternary 40,000mAh ✅ | Prime HN Ternary 25,000mAh | Volt HV Ternary 30,000mAh | Volt HV Ternary 20,000mAh | |
|---|---|---|---|---|
| Capacity | 40,000 mAh | 25,000 mAh | 30,000 mAh | 20,000 mAh |
| Thickness | 10.4 mm | 6.7 mm | 10.0 mm | 7.0 mm |
| Weight | 578g | 374g | 565g | 380g |
| Energy | 148.0 Wh | 92.5 Wh | 114.0 Wh | 76.0 Wh |
| Energy Density | 280 WH/KG | 280 WH/KG | ~216 WH/KG | ~216 WH/KG |
| Cont. Discharge | 5C / 200A | 5C / 125A | 10C / 300A | 10C / 200A |
| Peak Discharge | 10C / 400A | 10C / 250A | 25C / 750A | 25C / 500A |
| Charge Rate | 1C / 40A | 1C / 25A | 5C / 150A | 5C / 100A |
| Charge Time | ~60 min | ~60 min | ~12 min | ~12 min |
| Cell Technology | Semi-Solid | Semi-Solid | Liquid LiPo | Liquid LiPo |
| Best For | Maximum endurance, semi-solid flagship | Ultra-thin format, shallow bays | Maximum burst power | Fast recharge, high burst |
Ideal Applications
| Application | Why This Cell Fits |
|---|---|
| Maximum endurance mapping & survey drones | 148.0Wh — the highest stored energy in the Prime HN Ternary series for longest possible survey coverage |
| Long-range logistics & delivery UAVs | Flagship endurance cell for extended delivery range on platforms accommodating 105×230mm |
| Extended emergency response operations | Semi-solid reliability at peak energy for the longest possible critical on-station deployment windows |
| Fire-fighting UAVs requiring maximum flight time | 148.0Wh semi-solid cell with lower leakage and fire risk — built for sustained near-fire operations |
| Volt HV Ternary 30,000mAh upgrade path | Same 105×230mm footprint — 29.8% more energy for 13g more weight, no frame modification |
| High-endurance safety & defence platforms | Maximum sustained output (200A continuous) and semi-solid stability for the most demanding long-duration missions |


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